Wednesday, January 18, 2023

Freight Car and Loco Wheel Cleaning And Track Cleaning

 Having an operating railroad, the Minneapolis & Northland Railroad Company,  ever so often I am asked, “How do you clean the wheels on freight cars and locomotives?”   After answering the previous question, usually the next question that follows is, “ How do you clean the track?”   While preforming these tasks for a monthly operating session I thought I would share my methods of how I complete these tasks of cleaning wheels and track with you here.

First let me show you with photos of how I perform the freight car and locomotive wheel cleaning and tools I use.   I have a “cleaning station” on the railroad that consists  a light duty table I built with a cleaning track installed and a commercial purchased cabinet with drawers to hold supplies.   Both of these units have casters installed to allow them to be rolled under the railroad when not in use.  Why my cleaning station?    I purchased and used several manufactures items to clean wheels or track that I felt all did a poor job.



Cleaning Station pulled from under railroad.



Cleaning station ready for use.


On the table I have installed two tracks: a cleaning track at the front and a programming track in the rear.  Two three foot pieces of commercial track are mounted on some old Tru Scale unstained wood road bed.



Two tracks are installed on front of table.


The cleaning track has track feeders as any other track on the railroad to enable it to be powered when the railroad power is turned on.   The programming track has an on and off toggle installed in the track feeders as I wanted it and programmer to be turned off when not in use.



Track feeders and Programmer


In the center of the cleaning track you see the cleaning pad, a half sheet of Bounty paper towel held in place by a piano wire.  The piano wire, .042” diameter (could be larger) wire the length of the width of a half sheet of Bounty paper towel, with a right angles bent at each end that are inserted into holes drilled  between the ties in the track roadbed and table to hold the paper towel on the track.  One end of the wire has track spikes holding it from rising.  The other wire end allowed to be lifted slightly to allow paper towel to be inserted under it.


Cleaning track paper towel cleaning pad.



One end raised to allow paper entry.



Other items I have on the cleaning table are cleaning items stored in the drawer in the cabinet next to it.  The items are as follows:


  • Bounty paper towel that allows a half sheet to be used


Bounty paper towel half sheet.


An old freight car truck with wheels with unusable deep flanges; however, very usable to hold the paper towel to the rails.



Truck with deep flanges.

  • A dispenser, my choice a bottle with needle applicator, for cleaning fluid - my choice 91% isopropyl alcohol.


Applicator bottle with needle applicator 
filled with 91% isopropyl alcohol.

  • A Kadee plastic track gauge tool for checking coupler height on cars having wheels cleaned.
  • A couple of retailers if needed to help put freight cars on the tracks.


Now lets look at the cleaning process.   Once you have the paper towel inserted on the track under the wire.



Paper towel half under wire.


The freight car truck with the deep car flanges is rolled back and forth over the paper towel to secure the paper towel to the rails.



Freight car truck with deep flanges being 
rolled back and forth over paper towel.


Next the bottle with needle applicator is used to apply the 91% isopropyl alcohol to the paper towel.



91% isopropyl alcohol being applied.


Once the paper towel has 91% isopropyl alcohol applied, a freight car whose wheels are to be cleaned is placed on the track on either side of the paper towel.  I then hold the car while I roll it back and forth across the wet paper towel pad.   If there is dirt on a wheel it will come off.



Freight car placed on cleaning track.


Freight car rolled back and forth on paper towel.

Freight car rolled back and forth on paper towel.

You will be amazed at the grime that comes off on the wet paper towel from a dirty freight car wheel.  After grime has accumulated on the paper towel,  you stop and pull the paper forward to get a clean area and repeat the process.  You continue to do this until no grime comes off on the wet paper towel.



Paper towel cleaning pad pulled forward to
have a clean wheel cleaning area.


To clean locomotive wheels the preparation for the wheel cleaning is the same except instead of the freight car a locomotive is placed on the track.   And, the track power has to be turned on.  A throttle is used to run the locomotive front wheels onto the wet paper towel.


Loco moved to paper towel with throttle.


I hold the locomotive by its back to allow the wheels to spin while I turn on the throttle knob to almost full throttle allowing the spinning front wheels to deposit the grime on them on the wet paper towel.



With throttle turned on I hold the loco to allow
 locomotive to allow wheels to turn on the paper towel.

I move the locomotive rear wheels to the other end of the paper towel and place my hand on the track in front of the locomotive to hold the locomotive in that position until rear wheels have released their grime on the wet paper towel.



Back wheels on locomotive being cleaned.



Of course, you do not need a wheel cleaning table to use this method.   The cleaning track could be a section of track on your railroad or a section of track mounted on a piece of lumber as a 2 x 4.


With freight car and locomotive wheels clean we want clean track to run them on.    To clean track I use a piece of Masonite fiberboard (hardboard) cut to 1 1/1/4 inches in width and 7 3/4 inches in length. 



Masonite fiberboard in middle.


Again Bounty paper towel  is folded to create the cleaning pad to wipe down the track.  A half sheet of Bounty paper towel will be folded to make cleaning pad.



Half sheet of paper towel.


 The half sheet of paper towel is folded in half.


Half sheet paper towel folded in half.


And, once more in half again to create the cleaning pad.



Paper towel folded in half once again.


The folded paper towel cleaning pad is now attached to the Masonite holder with two hairpins.



Folded paper towel attached to masonite holder
with two hairpins.


The two hairpins can easily be removed to move the paper towel cleaning pad to obtain a clean section on the end.



Paper towel cleaning pad moved to obtain
a clean area to wipe track.

The end of the paper towel pad can be wet with the 91% alcohol with the needle applicator or used dry to clean the track.  Now only one’s hand is needed to hold and apply the track cleaner to the track.


Track cleaning tool in use.


Ok, that may be great for cleaning track in open access area; however, what about track through tunnels or bridges.   Well,  to accomplish that task you add an extension handle of appropriate length to get the track clean.  My handle is an old broom handle with a slot cut in it to friction fit the Masonite holder.


Track cleaning tool with extension handle.


Once you have tools to clean wheels and track they have to be put in service.  On an operating railroad as on the prototype it is a good practice to have a freight car and locomotive maintenance schedule.  On the Minneapolis & Northland Railroad Company each month freight cars, normally 25 to 30 cars, entering the railroad on the Great Northern, Chicago And Northwestern, Milwaukee Road and the Chicago Great Western interchanges have wheels cleaned, coupler heights checked and inspected for any other problems as loose trucks.  Freight cars that do not leave the railroad via the interchanges such as cabooses have wheels cleaned  every fourth operating session.  



Great Northern Interchange in Minneapolis, MN



CNW Interchange in  Little Chicago, MN.


MILW Interchange in Eureka Center, MN.



CGW Interchange in Randolph, MN.



M&N Locomotives cleaned each month are the switchers in Minneapolis, Little Chicago, Northfield and MILW locomotive in Eureka Center.  Mainline locomotives and doodlebug have wheels cleaned as needed or a number of them have wheels cleaned with the switchers each month.



Minneapolis, MN.  engine house.
Note caboose track along side of hill to road.



Roundhouse in Northfield, MN.


Doodlebug at station platform in Northfield, MN.



I hope my methods and tools can help you get your freight car and locomotive wheels clean as well as the track they run on. 



Thank You for taking time to read my blog.  You can share a comment in the section below if you choose to do so.  Please sign your comment with your name if you choose to leave one.  Please share the blog link with other model railroaders.

Lester Breuer



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Friday, December 16, 2022

Northern Pacific Gondola 59204 - Part Two

With the build of the two Northern Pacific (NP) gondolas complete (Part One), George and I moved them to paint shop for finishing to receive paint, lettering and weathering. Just as there were differences in the built, there were differences in the finishing methods.

George first sprayed his resin floor with Polyscale Mud prior to install. The floor metal boards were painted with Vallejo Black 70.950. George made a simple styrene mask that had a top and bottom stop that allowed the mask to slide and keep everything square; that is, straight lines when painting the alternating metal planks.


Painted floor before install.  George
(click on this of any image to enlarge)


Paint mask (jig).  George



Painted floor installed.   George

 I just installed the resin cast floor without painting it prior to install.

 

Cast resin floor installed.   Lester


If you read Part One of this build you already know George and I both had airbrushed the gondolas with Vallejo Surface Primer prior to moving to paint shop for final color. George used Vallejo Ghost Grey 73.615. I used Vallejo Grey 70.601. After Vallejo Surface Primer was dry both gondolas were sprayed in preparation for applying Archer retaining clips ( tie downs). George used Vallejo Mecha Gloss Varnish 36.701. I used Tamiya TS-79 Semi-Gloss applied with rattle can. After application of Archer retaining clips (tie downs) both gondolas were ready for finish paint.

 

Gondola ready for paint.   Lester

Now I hand painted the interior bolster floor plates Vallejo Model Color Natural Steel 70.864. The rest of the floor was hand painted Vallejo/MicroMark Model Air Depot Buff #29027X2. The Depot Buff was mixed by Vallejo for MicroMark to match the no longer available Floquil Depot Buff.

 

Hand painted floor.   Lester

Once dry, I taped off the bolsters and the interior was airbrushed with thinned Vallejo Model Color Black Grey 70.862. George airbrushed the interior Vallejo Model Air Black 71.057. I am sorry that both George and I both did not take photos of our progress at this point; however, below you will find interior photos once weathered.

 After airbrushing the interior George airbrushed the underbody as the interior Vallejo Model Air Black 71.057. I airbrushed the underbody Vallejo/MicroMark Model Air Tarnished Black #29022X2.

 

Underbody airbrushed.   George

 

Underbody airbrushed.   Lester

Now the car body was airbrushed.  Again George used Vallejo Model Air Black 71.057. I used Vallejo Model Color Black 70.950.

 

Car airbrushed.   Lester


Car airbrushed.   Lester

 
After the black was dry both gondolas were airbrushed with two types of Vallejo gloss to prepare the car body for decals. George used Vallejo Mecha Gloss Varnish 26.701 and I used Vallejo Gloss Medium 70.470. When dry, we both applied the ordered Northern Pacific Railway Historical Association (NPRHA) #N3210 Gondola “From Scratch” Decals set. I did state ordered as the decal sets are not in the kit and need to be ordered separately. While waiting for the decals to arrive, it was suggested in Part One you download the instructions from the NPHRA website to assemble the kit. One additional suggested download is the lettering decal chart showing the decal sheet and where decals should be applied on the NP gondola.

 

Decal location aid.  Courtesy of NPRHA

 

Decals applied.   George


Decals applied.   Lester


Decals applied.   George

 

Decals applied.   Lester


With decals applied and dry, another gloss coat of Vallejo gloss to better hide decal edges. As before, George used Vallejo Mecha Gloss Varnish 26.701 and I used Vallejo Gloss Varnish 70.510. After drying, both George and I airbrushed the gondolas with Model Master Flat Clear Acryl #4636. The Flat Clear Acrylic provided an excellent base for weathering we both chose to apply.

George for this build used the airbrush with smaller tip (.3mm) and dusted some Pollyscale Mud and Dust on the sides, ends, interior and bottom. He followed up with Pan Pastels using soft paint and cosmetic brushes of various sizes to apply them. He also used Microfiber Brushes he finds come in handy to apply controlled small amounts.

On the sides George applied Pan Pastel Burnt Sienna, 740.5 to the vertical posts and also to the interior. He also used some Red Iron Oxide Shade, 380.3 to vary the shades. Burnt Sienna Shade, 740.3 was also applied to blend all colors together. He also used Black, 800.5 to darken the floor and tie all the colors together. Burnt Sienna Tint 740.8 was used to add some highlights as well. The underbody was treated in a similar matter; however, he tried to use lighter shades to bring out the details.

 

Car weathered.   George


Car weathered.   George


Car weathered.   George


I started weathering my gondola with the interior, I used Prismacolor Cool Grey, PC1061 and Prismacolor Light Umber, PC941 lightly on the wood boards. Pan Pastel Paynes Grey Extra Dark, 840.1 was used applied with sponge to darken floor area of bolsters, one quite dark. A makeup brush was used to apply the Paynes Grey Extra Dark lightly to the rest of the interior. To show a medium rusting Pan Pastel Burnt Sienna Shade, 740.3 was applied with a small paint brush. A cotton swab followed the application of the Paynes Grey Extra Dark with a makeup brush to blend everything together.

 

Gondola interior weathered.   Lester

The gondola body exterior as the interior was weathered with Pan Pastels. Again a makeup brush was used to apply Pan Pastel Paynes Grey Extra Dark 840.1. And, again with a small paint brush Pan Pastel Burnt Sienna Shade 740.3 was applied to the ribs to show a light medium looking rust.

 

Car weathered.   Lester


Car weathered.   Lester

Neither George or I apply a coat to seal Pan Pastel weathering after applied. All freight cars I build, as this NP gondola 59204, go into service on my Minneapolis & Northland Railroad where I have found no problem with not doing so.

 Both George’s and my Northern Pacific (NP) gondola 59204 were now ready for service. Currently, George does not have a railroad so his NP gondola 59204 went into his display case. My NP gondola 59204 was put into service on the Minneapolis & Northland Railroad Company, “Serving today, Shaping tomorrow.” A car card was made for NP 59204 , the final step to put the cars in service on the Minneapolis & Northland Railroad Company Railroad.  As on the Northern Pacific my NP gondola 59204 will deliver lumber and scarp.

 

Lumber load spotted at Team Track
in Randolph, Minn.


Lumber load spotted at Team Track
in Randolph, Minn.




Scrap load at Leone Foundry in
Eureka Center, Minn.

 

Scrap load at Leone Foundry in
Eureka Center, Minn.


 I want to say, “Thank You” to Dean O’Neill for providing background information on this build and upgrade. And, for permission to use Northern Pacific Railway Historical Association “Gondola Lettering Decal Instructions/Guidance” which can be found on the NPRHA website. Definitely, appreciated as without this aid the lettering of these builds would have been more difficult to accomplish.

 

 

 Thank You for taking time to read my blog. You can share a comment in the section below if you choose to do so. Please sign your comment with your name if you choose to leave one. Please share the blog link with other model railroaders.

Lester Breuer



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