Tuesday, December 22, 2020

Pacific Fruit Express 46702, PFE Class R-40-20

 As previous PFE InterMountain kits, my last InterMountain Pacific Fruit Express Refrigerator (PFE) steel car (kit 45509-12) needed rework as out of the box a “foobie.” The steel car was lettered for a PFE Refrigerator, class R-40-20 with number 46706, incorrect for this class.  The rest of the paint scheme was correct except for the missing lettering that could be added with decals.  The paint scheme had a single herald on each side correct for a PFE class R-40-20.  Other markings contained the units of “LBS”, “FT,” and “IN” (removed in 1947) were correct for a PFE steel class R-40-20 car built in 1945.  The UP herald with Overland banner on the right side (removed in 1942) could be replaced; however, I wanted one car with this older UP herald.

Once again I reviewed information regarding the numbers and classes of steel cars, service history, photos of sides, ends and roof in Pacific Fruit Express, Second Edition (Signature Press, May, 2003).  Paint and lettering schemes over the years for PFE are summarized in the Appendix.  In addition, I reviewed Pacific Fruit Express painting & lettering drawings and photos for the various PFE refrigerator classes in the book Southern Pacific Freight Car Painting and Lettering Guide including  PFE by Dick Harley and Anthony W. Thompson (Southern Pacific Historical & Technical Society, 2016).


My first step was to install a resin Murphy Panel roof and 4/4 resin ends both cast in the M&N Car Shops.  Before gluing the roof to the car body, the car was weighted to 3.8 oz. with tire weights.  A correct plastic Murphy Panel roof in the kit was used for a master to make a roof rubber mold.  Rather than use the plastic Murphy roof on this car I wanted to use a cast roof I made to see if it would work.  After some sanding and fitting of the resin cast roof, it did work.  I now know I can use the mold to make Murphy Panel roofs to replace incorrect diagonal panel roofs on some InterMountain PFE Refrigerator cars in service on the Minneapolis & Northland Railroad Company.




Murphy Panel roof master and resin casting.
(Click or tap on any image to enlarger)


Resin cast 4/4 ends and roof installed.


I decided to spray the roof and ends and put the  PFE refrigerator car in the box to finish in the future.  After taping the sides, the car roof and ends were sprayed Vallejo Model Color Black Red #70.859.  When the paint was dry, rather than put it in the box for a future build I continued working on the car.


I removed the number “6” in the numbers of this PFE class R-40-20 reefer to allow a correct number to be applied later.  I used a nylon scratch brush, 91% isopropyl alcohol and Walthers Solvet Set to to remove the numbers.  After removing the “6” in the car number, I began work on the car body changes to have PFE 46706 become PFE 46702, one of two cars built by Consolidated Steel in 1945.




Car number with "6" removed.


The roof work was next.  A Kadee #2001 Apex running board was installed on the roof.  Grab irons bent from Tichy #1101, .010” diameter phosphor bronze wire (PBW) were installed with Yarmouth Model Works eye bolts without shoulder for a corner leg.



             Apex running board installed on
       spray painted resin Murphy Panel roof.


On the cast resin ends Grandt Line, # 5124 were installed as the end kit ladders not in box.  The missing ladders must have been used on a another freight car.  After the ladders, placard boards, sill grab irons bent from Tichy #1101, .010” diameter PBW and Kadee end bracket grab irons were installed.  On the “B” end the following parts were installed:


  • Brake step (platform) cut from Kadee latitudinal Apex running board with support brackets cut from Evergreen #8102, 1” x 2” strip styrene installed.
  • Kit brake housing with chain installed.
  • Brake rod, Tichy #1102, .015” diameter PBW installed between chain and bell crank.
  • Adjax brake wheel in kit installed.
  • Resin retainer valve from parts box installed.
  • Retainer line and brackets Tichy #1100, .008” diameter PBW installed.
  • Eye bolts were installed in the portion of uncoupling lever brackets cast on the poling pockets to 
  • Uncoupling levers, Tichy #1106, .0125” diameter PBW installed.



"B" end with details installed.  Note the 
back part of uncoupling lever bracket 
cast as part of poling pocket.


Back to work on the sides to make changes needed there.  First, the kit ladders were installed.  Placard boards were installed.  Grab irons were removed and replaced with Kadee #2251, bracket grab irons located per prototype photos.  Sill step under door and fans were removed since fans were not added until 1950.  New sill steps, A-Line #29000, style A, were installed.



Side details completed.



With the car body changes made I upgraded the underbody.  I cut off the plastic piping and brake rods and installed the brake components after drilling them for piping.




Kit brake components installed.


On the bolsters the molded on center plate (washer) was removed to lower car to have the Kadee  No. 5 couplers installed  in Kadee No. 5 coupler boxes to gain proper height.  New brake piping and brake rods added as follows:

  • Brake levers, resin levers from parts drawer
  • Brake lever hangers, bent from .010” phosphor bronze wire PBW.
  • Train line, .018” diameter floral wire
  • Universal slack adjuster from parts drawer
  • Piping from air reservoir to AB valve, Tichy #1101, .010” diameter PBW.
  • Pipe from brake cylinder to AB valve, Tichy #1106, .0125” diameter PBW.
  • Dirt collector,  Tichy AB set #3013
  • Brake rods, Tichy #1106, .0125“ diameter installed.
  • Chain on brake rod attached to brake cylinder lever, A-Line #29219, black 40 links per inch



Under body ready for painting.


With the under body done, the underbody was sprayed Vallejo Model Color Black #70.950.  After taping the sides, the car roof and ends were again sprayed again with Vallejo Model Color Black Red #70.859.  Once the car roof and ends were dry the car body was sprayed Model Master Gloss Clear Acryl #4638, for decal base.



Under body sprayed black.
Note a dirt collector was added prior to painting.



After clear coat was dry, Microscale decals, PFE set 87-414, were used to apply the number “2” to replace the removed number “6” in car number.  The set also was used to add other data as: Max l.L. and Max CU in dimensional data near the ladders, stage icing, bunkers (upper left corner), ownership stencil  (above “A” end truck), repack data stencil rectangles  (above right truck) and safety data (under the bracket grab irons) to match prototype photos.  



Microscale decals applied to the sides.


I had a difficult time reading the white end numbers in the decal set so I used Clover House dry transfers on blank decal paper to make my own.  The end numbers are larger than the ones in the decal set; however, easier to read for train crews.  I also did not replace the UP herald with the Overland banner on the right side removed in July 1942.  To set the decals Microscale Micro Set (blue bottle) and Micro Sol (red bottle) were used.




Decals I made for ends.



When all decals were dry, I sprayed the car body Vallejo Gloss Varnish, 70.510 to better hide decals edges.  Once dry I sprayed the car body Vallejo Matt Varnish, 70.520 to protect the decals during future handling.  And, after Matt Varnish was dry, a light weathering ( PFE washed their Reefers) with Pan Pastels Burnt Sienna Shade #740.3 and Red Iron Oxide Extra Dark 380.1 to fade lettering.




Car body weathered with Pan Pastels.




Car body weathered with Pan Pastels.




Pacific Fruit Express refrigerator car 46701 was ready for service on the Minneapolis & Northland Railroad Company, “Serving today, Shaping tomorrow.”  A car card was made,  the final step to put the cars in service on the Minneapolis & Northland Railroad Company Railroad.



PFE Reefers 46702 and 46701
 sitting at Food Producers




PFE Reefers 46702 and 46701
 sitting at Food Producers.






Thank You for taking time to read my blog.  You can share a comment in the section below if you choose to do so.  Please sign your comment with your name if you choose to leave one.  Please share the blog link with other model railroaders.

Lester Breuer







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Tuesday, December 1, 2020

Chicago, St. Paul, Minneapolis & Omaha Boxcar 37640

 I purchased and put in inventory a National Scale Car mini-kit for a Chicago, St. Paul, Minneapolis & Omaha (CMO) 1937 AAR Modified Box Car 37640.  When the following note was received from Bill Welch, my friend who died November 15, 2020, the build of CMO 37640 became the immediate project. 


Email from Bill Welch
(click or tap on this or any photo to enlarge)


Bill Welch
Chicagoland 2017 RPM


Bill, a southern gentleman, an Ordained Minister, an excellent detail oriented modeler (extreme modeling) , inspired many modelers to improve their modeling skills, including me.  After learning Bill moved to the hospital for cancer treatment, I was able to send in progress build photos to Bill prior to his passing.  I am sad that Bill is no longer with us to view finished car photos or the car at a future RPM event.  However, whenever I see CMO 37640 on the Minneapolis & Northland Railroad Company memories of times spent with Bill will come back.  And, so will his words, "Model On Ya'll."  Bill, my friend, Rest In Peace.


The National Scale Car mini-kit contains the following resin and photo-etched parts: 4/4 resin ends, Z26 Duryea underframe, slack adjuster, side sills, trust plates and Speedwitch Medial thin film decals.  You install mini-kit items on an InterMountain Modified AAR boxcar you provide.


The prototype was built by American Car & Foundry in August 1945 for the Chicago, St. Paul, Minneapolis & Omaha (CMO) who assigned the first 300 cars to number series 37500-38098.  The cars features included : a 10’ 6” interior height (AAR 1941/1942 revised/modified 1937 10’ 0” design), Murphy panel roof with Apex running board, 4/4 improved dreadnaught ends with poling pockets, Ajax brake type and unique Duryea Z26 center sill. The cars rode on ASF Ride Control (A-3) trucks.  A photo of CMO 37836 is in the instructions.  A photo of CMO 37662 with black ends appears in Steam Era Freight Cars Reference Manual, Volume One: Box & Automobile Cars (Speedwitch Media 2006,2007).




Ted Culotta Photo Collection.



I began the build by removing the CB&Q lettering from the car body in the InterMountain modified AAR boxcar kit 41805-11 rather than stripping the paint.  I used  a scratch brush, 91% isopropyl alcohol and Walthers Solvet Set to to remove the lettering.




InterMountain kit I supplied with lettering removed.




Tools for removing lettering.


The next task was to remove car body sill tabs and install the resin sill tabs in the kit.   The underbody work could now begin.  I started by cutting molded plastic parts from bolsters and installing them.  With the bolsters  installed the Duryea Z26 center sill was built.  I followed the instructions and photos to complete the Duryea Z26 portion of the build.  After the center sill was finished the remaining underframe resin parts as cross bearers were installed.




Sill tabs, bolsters and Duryea underframe installed.


I took a break from the underbody and installed the 4/4 improved dreadnaught resin ends in the kit.  The ends should be installed before the draft gear boxes are mounted.  With ends installed I went back to the underbody and  I installed a train line, .019” diameter green colored floral wire.  Next I installed the kit photo etched brackets for mounting brake components.




Kit provided sill tabs and ends installed.



Brake component brackets installed.




Better view of "Z" angles and brackets
for brake cylinder pad.



Now the parts I supplied were added beginning with brake components.  I installed Tichy Train Group (Tichy) brake components from set #3013.



Brake components installed.


After the brake components were mounted, the following parts were installed:


  • Kadee #262 narrow whisker snap-together gearboxes with Kadee #142, overset shank whisker couplers, were installed with Fastenal 1/4” screws.  If you want to use the normal #148 or #158 couplers you can by removing the square center plate on the bolsters.  It also allows the car to ride lower to the tracks.
  • Resin slack adjuster in the kit installed on the back of the brake cylinder
  • Piping from the air reservoir to AB valve, Tichy #1101, .010” diameter phosphor bronze wire (PBW)
  • Pipe from the back of the brake cylinder to the AB valve, Tichy #1106, .0125” diameter PBW
  • Brake levers cut from Evergreen strip styrene, #8108 1” x 8” for brake cylinder lever and #8106 1” x 6” floating lever
  • Brake lever hangers, plastic grab irons cut from other cars
  • Brake rods, Tichy #1106, .0125” diameter PBW
  • Turnbuckles, Tichy #8021 used for clevises on brake rods
  • Chain, A-Line #29219, Black 40 links for inch
  • Dirt collector, Tichy set #3013
  • Kato ASF Ride Control (A-3) trucks with Fastenal 1/4” screws.



Brake details, draft gear, couplers
and trucks installed.



The floating lever could have the end under the slack adjuster moved toward the brake cylinder back creating a closer look to the prototype diagram.


With the underbody done I installed a Kadee #2000 Red Oxide Apex running board on the roof.  Next, Grandt Line #5124 seven rung freight car ladders were installed.  The ladders do not provide the exact prototype rung spacing which would require a custom built ladder.  Ladder mounts made from Evergreen #8104, 1” x 4” strip styrene were used to mount the ladders.  After install molded rungs were cut off and wire rungs, Tichy #1101, .010” diameter PBW installed in #79 holes drilled to accept them.




Grandt Line ladders with wire rungs installed.



Once ladders were completed I continued to add the side details.  I marked the holes for Kadee bracket grabs with a Yarmouth Models Works jig and drilled the mounting holes with a #75 drill and installed the Kadee bracket grab irons #2250.  Sill steps, A-Line #29002, style C, were installed in #76 drilled holes.  I installed the doors and extended the door rollers with scrap styrene so they would extend over the door guides as on prototype photos.  The door frame on the left side was extended over the side sill as on prototype photos. The molded on door handles were carved off and wire door handles, Tichy #1101, .010” diameter PBW, were installed.  The final tasks were the install of the kit provided trust plates (upper left corner) and placard boards on the doors.




Side details completed.



Only the “B” end work is needed to finish the car body.  On the “B” the following details parts were added:


  • Brake step, Apex from Plano Model Products Set #11322
  • Brake step brackets, Evergreen #8102, 1”x 2” strip styrene with MEK Goop (plastic melted in MEK) fasteners
  • Brake housing, kit, with A-Line #29219 Black 40 links per inch chain
  • Plate under brake rod on sill, cut from a piece of resin with rivets from parts box
  • Bell crank, kit
  • Brake rod between chain and bell rank, Tichy #1102, .015” PBW with clevis cut from removed kit plastic brake rod.
  • Retainer valve, kit, the double look not correct so half cut off later
  • Brake wheel, Kadee #2020
  • Retainer line and brackets, Tichy #1100. .008” diameter PBW
  • Sill grab irons, bent from Tichy #1101, .010”diameter PBW
  • Grab iron, Kadee mounted on side to line up with Kadee bracket grab iron on side. 
  • Placard board, kit
  • Uncoupling lever brackets, Yarmouth Model Works #507
  • Uncoupling levers, bent from Tichy #1106, .0125” diameter PBW



"B" end progress.


The paint brushed on the detail parts is a Vallejo mix of 75 % Model Air Brown RLM 26 #71.105 and 25% Model Color Calvary Brown #70.982 as a test to match the InterMountain factory applied paint.  It acted as a primer for the Vallejo Model Color Black #70.950 to be sprayed later.




Detail parts painted.



Uncoupling levers with Yarmouth Model Works
uncoupling lever brackets installed.



Once the “B” end was finished the car body was taped  with 3M Scotch Blue painter’s and Tamiya masking tapes to spray the ends Vallejo Model Color Black #70.950 and under body Model Air Vallejo Dark Grey Blue 71.054.


Car taped to spray ends.



Car ends sprayed black and tape removed.


Car underbody sprayed.


When the painted ends and underbody were dry the car ends were taped off with Taymia tape to spray the car body Vallejo/Micro-Mark Model Air Boxcar Red #29015X2.




Ends taped to spray car sides.




Car sides sprayed Boxcar Red.



After the car body was dry the car body sprayed Vallejo Gloss Medium #70.470 for a gloss base for decals. When the gloss base dry the Speedwitch thin film provided decals were applied. To set the decals Microscale Micro Set (blue bottle) and Micro Sol (red bottle) were used.



Decals applied on sides.



Decals applied on ends.


Once satisfied with the decals applied, the car was sprayed with Vallejo Gloss Varnish #70.510 to better hide decal edges. When dry the car was sprayed with Vallejo Matt Varnish, 70.520 to protect the decals  during future handling. After, Matt Varnish was dry, a light weathering with Artmatic eye shadow makeup on entire car body and Pan Pastels Payne’s Grey Tint 840.7, on roof, underframe and sill edges, Red Iron Oxide Extra Dark 380.1 to fade lettering and Burnt Sienna 740.5 on trucks.                               




The front two colors of the Artmatic 
eye shadow makeup used for weathering.



Weathered CMO 37640 prior to fading lettering.



Weathered CMO 37640 prior to fading lettering.



Weathered CMO 37640 with lettering faded.


Chicago, St. Paul, Minneapolis & Omaha (CMO) boxcar 37640 with unique  Duryea underframe was ready for service on the Minneapolis & Northland Railroad Company, The Lakeland Route, “Serving today, Shaping tomorrow.”  A car card was made for CMO 37640,  the final step to put the a car in service on the Minneapolis & Northland Railroad Company Railroad.


I can only hope Chicago, St. Paul, Minneapolis & Omaha boxcar, CMO 37640 with unique Duryea underframe would meet Bill’s approval.  Bill, my friend, I hope I met the challenge.




CMO 37640 at Little Chicago Team Track.



CMO 37640 at Little Chicago Team Track.




CMO 37640 at Little Chicago Team Track.




I want say, “Thank You” to Ted Culotta for his prototype photo help and information regarding this build.  Another "Thank You" to George Toman for providing underbody diagram and information.




Thank You for taking time to read my blog.  You can share a comment in the section below if you choose to do so.  Please sign your comment with your name if you choose to leave one.  Please share the blog link with other model railroaders.


Lester Breuer





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